Step 1: Prior to lifting the vehicle it is recommended that you measure the stock height so that you have a base line measurement. Measure from the bottom of the wheel to the lip of the fender, as in Insert A. Position truck on a flat surface and lift vehicle by the frame so that the front wheels are off the ground. Use a floor jack and jack stands or a (2) two post lift if available. Next locate the torsion key at the rear of the torsion bar under the cab of the truck. (Insert B) At this time, measure the extended length of the front shocks. If the front shocks measure 15.75” or less in length they must be replaced with a 17”shock. ReadyLift® recommends Pro Comp Part # 917553. Measure from center of eye loop to mounting point on stem, between the rubber bushings. Measurement may be taken while the shock is installed and fully extended.
Step 2: Remove the torsion key adjusting bolt completely. Using a ReadyLift® Torsion Bar Unloading Tool Part # 66-7822A, and the bracket supplied in the ReadyLift® kit. (Insert C) Compress the key so that you can remove the threaded part of the torsion adjuster. Releasing the tension on the unloading tool will now release the tension on the torsion bar. Slide torsion bar forward allowing the torsion key to be removed. (Insert D)
Step 3: Install the ReadyLift® Forged torsion key and slide torsion bar back into position. (Insert E)
IMPORTANT! Make sure Torsion Bar is extended at least ¼” through the Torsion Key. Apply pressure with Torsion Bar Unloading Tool to the torsion key, and create enough space to reinsert the torsion key keeper that the adjusting bolt threads into.
Step 4: Reinstall the adjusting bolt, and adjust it so ¼” of bolt threads extend beyond torsion key keeper. IMPORTANT! – Each ¼” of adjustment on the bolt equals 1” at the wheel. It is best to check ride height after this initial setting and adjust as needed.
Step 5: Repeat steps 1 through 3 on the Passenger Side of the vehicle. Follow each step closely making sure to double check the torque on all fasteners. Measure the distance between the tires and fenders to make sure both sides of the truck are even.
Step 6: Wheel Alignment; a Certified Alignment Technician that is experienced with lifted vehicles is recommended to perform the alignment.
*It is recommended that you have your vehicle’s alignment checked whenever installing new tires.
*It is also recommended that you adjust your headlights whenever your vehicle’s ride height is alter.
2002-2005 Dodge Ram 1500 4WD Torsion Key Kit Installation Instructions
December 15th, 2009 · No Comments
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Related Tags: 2005 dodge ram 1500, 4wd, bolt, Dodge, dodge ram 1500, enough space, fender, flat surface, line measurement, readylift, releasing the tension, rubber bushings, shock, shocks, step 1, stock height, time measure, torsion bar, torsion bar unloading tool, wheels
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